A little while back, I spend a rather 'enjoyable' few days cutting the window openings in the hull of the prototype. A discussion ensued on here as to the best way to represent the rain drip that ran around the windows. Well, on the first prototype, I filed the windows and the raindrip was depicted by leaving a very thin sliver of fibreglass/gelcoat around the window opening:
It was reasonably successful, but very prone to errors and the gelcoat chipping. Folk here suggested creating a separate part for the window frame that could be inserted after cutting the window opening. Well, I took this on board and created the 3D models to have the frames printed:
From these 3D originals, I took numerous resin castings, and can report that this method is a far more successful way of depicting these distinctive windows.
As the windows on the first prototype are done, I have started to cut out the openings on the second. Firstly, they are rough-drilled:
Then filed back until the resin part just fits. Keep trying the resin frame in the opening until it is a sliding fit:
These are the resin window frames:
And this is the result:
For glazing, I have ordered a set of laser-cut acrylic windows which will fit exactly in the openings. More on that when I get them.
I think you will agree, it look far better with the resin frames..................