Next major problem was the small deck shelter. This curves in two directions, each plank is different and was a pain in the butt to do!
The solution was to shape a block of florist foam and use that as a former. The foam had a couple of layers of papier mache to give the inside a smooth finish. A layer of mahogany veneer was then glued in place and, when dry, sanded down smooth. Next the outer frame was added and then the top layer of 1.5mm mahogany planks were steamed, bent, fitted in place, sanded and varnished. Finally it was trimmed to size and the port holes added.